How To Adjust Dirt Bike Clutch? (Solution found)

How do you adjust clutch cable?

  • Twist the cable adjuster clockwise with a 10-mm wrench to tighten the cable and reduce the cable’s free play. Twist the adjuster counterclockwise with a 10-mm wrench to loosen the cable and increase free play. Adjust the cable’s tension until there is only 1/8 inch of free play at the clutch lever.

How do I know if my dirt bike clutch is bad?

Symptoms: The clutch lever feels lumpy during clutch engagement/disengagement. Sometimes the lever can feel jerky. These are telltale signs that the clutch basket and/or inner hub is damaged and needs inspection.

How much play should be in your clutch lever?

A correctly adjusted clutch cable should have about 1/8” of free play measured at the pivot. When we have too much free play at the lever, the clutch is never fully engaged when we pull the clutch lever.

How do I adjust my clutch?

To adjust, simply pull up on the clutch cable and loosen the locknut and the adjuster nut slightly. Next, slowly pull up on the clutch cable again. You will feel a point where the clutch fork engages. This is where the clutch cable should be adjusted to.

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How do you know when your clutch needs adjusting?

If you notice any of the following signs below, your clutch could be going bad.

  1. Acceleration Problems. Oftentimes, a clutch that is wearing down won’t catch, and you will end up with acceleration problems.
  2. Hard Gear Shifts.
  3. Slipping Clutch/Gears.
  4. Squeaking/Grumbling Noises.
  5. Stickiness or Sponginess.

Why does my clutch grabs high?

Barring a push rod that has been misadjusted, a high engagement usually indicates a thin clutch friction disc. The disc is so thin that as soon as the release bearing pushes against the pressure plate fingers the pressure plate is already moving back out of the way with very little travel needed.

How do you adjust a motorcycle clutch cable?

To lengthen your cable, start by shortening the sheath using the adjuster at the top end. You can likely adjust the first end with just your hand by turning the adjuster near your bike’s lever. Simply turn the adjuster to extend the length of your bike’s clutch cable and create additional slack.

How long does a dirt bike clutch last?

Typically you can expect your a motorcycle clutch to last between 20 000 and 60 000 miles. A clutch that is often slipped in the friction zone and that is not properly maintained may need replacement after as little as 5 000 miles, while many riders do well over 100 000 miles on the original clutch.

When should I pull my dirt bike clutch?

If you are going too slow for the gear selected, you’ll notice the bike will struggle to pull. The ride will become quite jerky and the engine will sound laboured. If this happens, you need to pull the clutch in and change down a gear.

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Why is my dirt bike clutch so hard to pull in?

Why Is My Dirt Bike Clutch Lever So Hard To Pull In? There’s a number reasons why your clutch could be hard to pull in. The most common problems are a worn or dried out clutch cable, dry/corroded clutch pivot bolt, a kinked clutch cable, stiff clutch springs, or a notched clutch basket.

How tight should a motorcycle clutch be?

In general, 3-4mm at the perch is a good goal, and as a rule, it’s always better to have too much slack than too little.

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